dendro: fuel, fodder and fertility - extracts from the beasl agm keynote

the bio energy association of sri lanka (beasl - yeah the beast minus the L, as once tagged in achcharu.org)... held their annual general meeting on 18 january 20082... beasl shares a very socialist view when it comes to energy... however the keynote contained some very interesting points which i thought i'd share with you...

to avoid "where did you get that information from..." i have citations are provided... i had to refer a few publications made by various govt institutions... beasl hadn't explicitly cited their sources...

fuel, fodder and fertility

beasl claims that gliricidia (and some other identified species) can contribute to the national economy in terms of fuel, fodder and fertility... with several trials done with the coconut research institute (cri), they claim that a gliricidia plantation of 1 hectare, with 8,000 trees, can have an annual yield of:

  • fuel-wood in the form of sticks: 30 ton
  • foliage: 8 ton

In Sri Lanka, Gliricidia leaves used as a green manure for coconut mean that the addition of inorganic fertiliser for nitrogen can be avoided, with 50 kg of leaves and tender shoots being the equivalent of 800 gm of urea. In a management system geared to the production of fuelwood and green manure, the production of the latter is of the order of 20-25 tonnes (fresh weight) of leaf material per ha. 6

1 ton of foliage is equivalent to 16 kg of urea... so 1 ha of gliricidia can provide 128kg of urea equivalent fertility...

i dont know much about cows other than they moo and give milk... oh also that they are tasty animals :) beasl claims that gliricidia leaves mixed with straw is a delicacy for cows... apparently they have research different recipes and found that this is the most nutritious... 24 ton of straw mixed with 8 ton of leaves from the 1 hectare plantation can feed 6 cows for the entire year... hmmm... and the cow apparently produces 6,750 liters of milk per year...

in comparision... the govt spends on imports of:

  • Fossil Fuel Products: US $ 3000 million
  • Urea fertilizer: US $ 160 million
  • Milk Food: US $ 300 million

the beasl claims that It is currently possible to reduce this dependence to a large extent with attendant spin off benefits to may sectors of the economy... which i feel is not within their scope of operation because governance and policy making is decided by the citizens of our great republic... :)

the above data was sourced from govt institutions: central bank, ministry of science and technology, ministry of policy planning etc.

Biomass Energy

source: beasl2

Biomass energy had always been the major source of primary energy in Sri Lanka. At present it accounts for nearly 50% of the total primary energy requirements. Currently, this energy is utilized mostly for heat generation in the household sector and industrial sector.

For the year 2004, the industrial sector consumed 1.3 million tonnes oil equivalent (toe) of biomass fuel, accounting for 73% of the total energy consumed by the sector.

toe or tons oil equivalent is a energy measurement unit... it equates the amount of energy to tones of oil...
1 toe = 41.85 GJ

sri lanka sustainable energy authority claims, in 20024:
total biomass consumption: 4.5 million toe
industrial sector: 1.5 million toe
domestic consumption: 4.0 million toe

i used to work at a company called enerfab... they are involved in biomass energy projects - esp fuel switching... from petroleum fuels to biomass... the biggest issue customers have is the supply of biomass... because when you tell them "you will need 10 ton of gliricidia per day"... they're like "shit! thats over 2 lorry loads"... which is true... its a shit loada chopped gliricidia sticks!... but at the time i was working at enerfab, they used to have a supply capability of 30 ton per day and now they have expanded up to 50 ton per day...

this is how it works... each gliricidia tree yields about 5kg of wood in the first year and it increases to about 7kg or sometimes 8kg in subsequent years... so 30 ton per day would mean about 11,000 per year... which amounts to 11,000,000/6... thats about 1.85 million trees... in plantation terms thats 1,850,000/8,000 = 230 ha = 570 acres... almost half of enerfab's supply was from out-growers... coconut estates can handle about 4-10 gliricidia trees per coconut tree... so its a realistic figure... i've seen it happen... let me show you some pictures :)

ipil plantation ipil plantation ipil plantation ipil plantation ipil plantation walapane wood storage walapane wood storage walapane wood storage

For the past many decades, a substantial part of the biomass came from agricultural residues such as rubber plantations, cinnamon crop, coconut plantations, homesteads, fuel wood plantations established by the Forest Departments and some of the tea plantations. A significant quantity also came from unsustainable forest clearings.

Recently (1999-2004), the Ministry of Science and Technology (MOST) in collaboration with the Forest Department, Coconut Research Institute (CRI) and the Land Use Policy Planning Division carried out field studies to determine the optimum parameters for Sustainable Short Rotation Coppicing Energy Plantations.

Twelve trial plots were established in degraded marginal lands in different agro-climatic locations in the country with different species of wood. Branches of these trees were harvested at varying time intervals.

These trials concluded the following optimum parameters:

  • Best species of tree for dry zone degraded marginal lands: Gliricidia Sepium
  • Best spacing between trees: 1 meter x 1 meter

These trials also revealed the following:

  • First harvest of branches could be carried out 15 months after planting.
  • Annual yield of woody biomass per hectare (average): 30 tonnes (at 20% moisture)
  • Total extent of availability of degraded marginal land suitable for energy plantations in Sri Lanka: 1.7 million hectares, excluding industrial plantation lands, pasture lands and reserves

Dendro for Industrial Heat Applications

source: beasl2

The use of fuel wood as a substitute for petroleum (diesel, furnace oil or LP Gas) is economically very attractive. A tonne of furnace oil is marketed at Rs. 54,000. To replace this with wood we would require approximately 3 tonnes wood per kg of oil. Wood is marketed at Rs. 3, 000 per tonne. Hence 3 tonnes of wood would cost Rs. 9,000. Hence Rs. 9,000 worth of wood could replace Rs. 54,000 worth of furnace oil. The economic advantage is much higher if Dieseline or LP Gas is replaced by wood.

The US $ 200 Million currently spent on import of petroleum products for Industrial heat applications such as generation of steam in boilers or in dryers and kilns can be replaced immediately by the use of SRC wood such as Gliricidia. Some industries have already realized this benefit and are in the process of converting their factories. . In general the investment on the conversion can be recovered in a few months.

 

energy savings from switching to gliricidia

i've made some calculations on how much of $$$ can be saved by switching from HFO, diesel and LPG to gliricidia... gliricidia presently sells at around rs 7.25 per kg... this is the price i got from EnerFab - a company involved in supplying gliricidia to the industry... they have several hundreds of acres of gliricidia plantations and have a supplier network capable of delivering about 50 tons of gliricidia per day... so i'm using the price they have provided... another assumption is that the supplied gliricidia is contains less than 20% moisture...

fuel prices are as of january 2008... heating values of fossil fuels i have obtained from my handbook5... heating value of gliricidia - obtained from beasl - experimentally obtained from industrial technology institute (iti)...

replacing diesel

energy calculation

  • 1 liter of diesel = 4 kg of gliricidia biomass
  • diesel burners have a combustion efficiency of about 85%
  • dual fuel burners have a combustion efficiency of about 70%
  • diesel has a heating value of 42 MJ/kg with a density of 0.851 kg/liter
  • to produce 1MJ of heat 33 milliliters of diesel are required
  • biomass gasifiers operate at 80% thermal efficiency
  • biomass fuel-wood - gliricidia has a heating value of 13.5 MJ/kg (20% moisture)
  • to produce 1MJ of heat 132 grams of gliricidia are required
  • 1 liter of diesel can be replaced by 4 kg of gliricidia biomass

savings in energy cost

  • 1 liter of diesel sells at rs 80
  • 1 kg of gliricidia biomass sells at rs 7.25
  • by switching from diesel to gliricidia biomass saves you rs 50.87 per liter of diesel
  • 64% of your thermal energy cost can be reduced by switching from diesel to gliricidia biomass

replacing HFO

basic energy calculation

  • 1 liter of HFO = 4 kg of gliricidia biomass
  • HFO burners have a combustion efficiency of about 85%
  • dual fuel burners have a combustion efficiency of about 70%
  • HFO has a heating value of 40 MJ/kg with a density of 0.9 kg/liter
  • to produce 1MJ of heat 33 milliliters of HFO are required
  • biomass gasifiers operate at 80% thermal efficiency
  • biomass fuel-wood - gliricidia has a heating value of 13.5 MJ/kg (20% moisture)
  • to produce 1MJ of heat 132 grams of gliricidia are required
  • 1 liter of HFO can be replaced by 4 kg of gliricidia biomass

savings in energy cost

  • 1 liter of HFO sells at rs 61.7
  • 1 kg of gliricidia biomass sells at rs 7.25
  • by switching from HFO to gliricidia biomass saves you rs 32.35 per liter of HFO
  • 52% of your thermal energy cost can be reduced by switching from HFO to gliricidia biomass

replacing LPG

basic energy calculation

  • 1 kg of LPG = 4 kg of gliricidia biomass
  • LPG burners have a combustion efficiency of about 85%
  • dual fuel burners have a combustion efficiency of about 70%
  • LPG has a heating value of 45 MJ/kg
  • to produce 1MJ of heat 26 kg of LPG are required
  • biomass gasifiers operate at 80% thermal efficiency
  • biomass fuel-wood - gliricidia has a heating value of 13.5 MJ/kg (20% moisture)
  • to produce 1MJ of heat 132 grams of gliricidia are required
  • 1 kg of LPG can be replaced by 4 kg of gliricidia biomass

savings in energy cost

  • 1 kg of LPG sells at rs 130
  • 1 kg of gliricidia biomass sells at rs 7.25
  • by switching from LPG to gliricidia biomass saves you rs 100.65 per kg of LPG
  • 77% of your thermal energy cost can be reduced by switching from LPG to gliricidia biomass
 

Electrical Power Generation

source: beasl2

The use of dendro fuels such as baggase for power generation is as old as the sugar industry. The same technology and equipment can be used with other bio mass resources such as Gliricidia without any change. Even countries in the EU with inadequate bio mass resources are importing wood chips from Canada and palm shells from Indonesia for this purpose.

If 50% of the degraded marginal lands are converted into energy plantations we could generate 2000 MW of electricity with an annual out put of 14,000 GWh. This is borne out by the proven plant factor of greater than 80% in bio mass plants operating world over. In addition we could convert All the oil consuming (260,000 tonnes of oil equivalent per year) industries to biomass fired systems to generate the industrial heat energy requirements. If the entire degraded lands and other lands suitable for intercropping (as recommended by the CRI) are considered, the total potential would be more than double the above values.

The flow of funds and other social benefits to the rural economy by such a move are enormous by any standard as noted below. From even 100 MW of Dendro Power we can get:

  • Rs 2,500 Million added to the rural economy annually
  • Rs 8,100 Million from 2700 Million litres of milk
  • Rs 1.68 Billion from organic fertilizer equt value of 70,000 kg of urea

The government has a commitment to provide electricity for all Sri lankans. However, extension of the national grid to some remote villages is not economically or technically viable. A ready solution is at hand to use Dendro Power for such villages by the use of wood gassifier driven generators. More than 7 such installations are already in use successfully. It is also important to note that these systems are designed and built in Sri Lanka.

 

Land available in Sri Lanka

source: beasl2

  • Total Land Area - 6,500,000 ha (100%)
  • Natural forest - 1,678,000 ha (26%)
  • Forest plantation - 81,000 ha (1%)
  • Industrial plantations - 769,000 ha (12%)
  • Paddy lands - 799,000 ha (12%)
  • Sparsely used crop lands - 1,263,000 ha (20%)
  • Range scrub land - 502,000 ha (8%)
  • Other - 1,408,000 ha (21%)

What can we do ?

  • Recognize the multiple benefits of short rotational coppice (src) crops
  • Promote planting energy crops - this can be in small plots in homesteads or as larger plantations
  • Promote Dendro Energy Projects - They are good investments with quick returns
  • Create a biomass economy

i'm for the first three but not the last one... :) we should follow the paths of capitalism... identify what we're best at...

 

references

  1. pictures of the agm
  2. beasl: agm, 2008
  3. Govt Institutions: Ministry of Science and Technology, Forest Department, Coconut Research Institute, Land Use Policy Planning Division, Central Bank & Sri Lanka Sustainable Energy Authority (formally Energy Conservation Fund)
  4. Marks' Standard Handbook for Mechanical Engineers - Section on Fuels
  5. International Conference on the Issues for Sustainable use of Biomass Resources for Energy (August 2005 in Colombo, Sri Lanka): Notes on Key Species for Energy Production - Page 12

Comments

Hey how can i get in touch with this shehal dude 2 get more info on the above...and the wood gasifier....my company is trying to get some of our boilers converted or switch 2 using bio mass....

Please send details of Gliricadia

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